BASF · crack injection

BASF MasterInject 1380

MasterInject 1380 (Master Builders Solutions, formerly BASF) is a two-component, solvent-free, low-viscosity epoxy resin injection product for the structural injection of cracks in concrete substrates. The product is supplied as Part A (epoxy resin) and Part B (amine hardener) in pre-measured kits, mixed on site by paddle mixer or static mixer and applied via piston pump or gravity feed through surface-mounted injection ports. The cured resin develops compressive strength exceeding 60 MPa at 7 days and bond strength to concrete substrate exceeding the substrate tensile capacity (concrete failure mode), restoring full structural continuity across the injected crack. MasterInject 1380 is formulated with a low viscosity (~250 mPa.s at 23°C) and an extended pot life that permits injection into fine cracks. TRSC specifies MasterInject 1380 as the alternative structural epoxy injection specification to Sika Sikadur-52 LP, used in three job profiles: (1) where the contractor's supply chain preference is for a Master Builders Solutions integrated system; (2) on hybrid projects where MasterEmaco repair mortars and MasterProtect coatings are also specified; (3) where the MasterInject technical support and design assistance offering provides additional value on the project, particularly on complex injection geometries.

TRSC Specifier Commentary

MasterInject 1380 is TRSC's alternative structural epoxy injection specification, technically equivalent to Sika Sikadur-52 LP and selected on the same supply chain alignment grounds as the alternative MasterBrace LAM and MasterEmaco S 488 CI specifications. The product is the appropriate structural injection nomination on three job profiles: (1) where the project's repair-mortar specification is already MasterEmaco S 488 CI and a single-supplier MBS system is the integrated specification; (2) on hybrid projects where MasterEmaco patch repair, MasterProtect coatings and MasterBrace strengthening are also nominated and the materials submittal is simplified by a single-supplier system; (3) where the MasterInject technical support and design assistance offering provides additional value on the project. The pitfalls and engineering considerations are essentially identical to those for Sikadur-52 LP: crack activity classification (only dormant cracks are appropriate for structural epoxy injection — active cracks must first be stabilised, with the ongoing movement quantified through monitoring before the injection specification is issued), crack moisture (substrate must be dry; the product is not moisture-tolerant and weeping cracks must be water-cut-off with polyurethane foam injection ahead of any structural epoxy work), and injection technique (introduce from one end, work progressively along the crack length, demonstrate technique on first crack as a witness hold point). One MasterInject-specific consideration is the slightly different viscosity (~250 mPa.s vs. ~290 mPa.s for Sikadur-52 LP), which makes MasterInject 1380 marginally more penetrative on very fine cracks (below 0.3 mm) but otherwise functionally equivalent. TRSC remediation designs that nominate MasterInject 1380 include the surface port specification (typically MasterInject IP-200 ports or equivalent), the injection pump specification, the injection sequence, and a witness hold point for the first crack injection. Site QA includes batch numbers, ambient and substrate temperature recording, photographic record of port locations, and post-injection core sampling at agreed frequency to verify resin penetration through the crack depth. The Form 15 RPEQ certification on the injected element references the crack injection as part of the structural restoration scope, and the certification supporting investigation file retains the injection logs and core samples. The product was used on the 140 William Street basement remediation where structural cracks in basement wall concrete required epoxy injection following polyurethane water cut-off, with the MasterInject specification aligned with the MasterEmaco repair mortar already nominated on the project. The single-supplier system simplified site logistics and removed the cross-brand compatibility concerns that arise when multiple suppliers' products are used in the same repair.

Frequently Asked Questions

Specification questions about BASF MasterInject 1380

When does TRSC specify MasterInject 1380 over Sika Sikadur-52 LP?
MasterInject 1380 is specified on three job profiles: where the contractor's supply chain preference is for a Master Builders Solutions integrated system, on hybrid projects where MasterEmaco and MasterProtect are also specified, and where the MasterInject technical support offering provides additional value on the project. Both products are technically appropriate for standard structural epoxy injection.
Is MasterInject 1380 marginally better at fine-crack penetration?
The product's slightly lower viscosity (~250 mPa.s vs. ~290 mPa.s for Sikadur-52 LP) makes it marginally more penetrative on very fine cracks (below 0.3 mm). For the great majority of structural crack widths encountered in remediation work (0.3-2.0 mm), the two products are functionally equivalent and the selection is driven by supply chain alignment rather than technical performance.
What injection ports are specified with MasterInject 1380?
MasterInject 1380 is typically installed using MasterInject IP-200 surface-mounted injection ports or equivalent compatible ports. The ports are bonded to the substrate with a fast-set epoxy paste sealant (MasterInject 1370 or equivalent), which also seals the crack between ports to prevent resin escape during injection. TRSC strengthening designs cite the port specification and the inter-port spacing.
What standards govern MasterInject 1380 specification?
In Australia, MasterInject 1380 is specified under AS 3600-2018 for the structural design context and EN 1504-5 (concrete crack injection) for the product performance characterisation. TRSC remediation specifications cite both standards and require the contractor to retain Master Builders Solutions batch numbers, injection logs, and post-injection core samples in the project QA file.
Sources & Further Reading