Sika · concrete repair

Sika Sikadur-32 N

Sikadur-32 N is a two-component, solvent-free, moisture-tolerant epoxy resin bonding agent manufactured by Sika Australia. The product is used to bond fresh concrete to hardened concrete, to bond hardened concrete substrates together, and to bond steel reinforcement and structural elements (including CFRP plates) to concrete substrates. It is a structural-grade adhesive — the cured bond strength typically exceeds the tensile capacity of the parent concrete, which is the relevant performance criterion for structural repair and strengthening applications. TRSC specifies Sikadur-32 N where a section enlargement is being added to an existing concrete element, where new starter bars must be epoxy-fixed into existing concrete, where a precast component must be bonded to in-situ concrete, and as the substrate primer in CFRP plate bonding systems. The product is supplied as a pre-measured 1.5-litre or 5-litre kit (resin + hardener) with a defined pot life and open time that govern the application sequence on site.

TRSC Specifier Commentary

TRSC specifies Sikadur-32 N when the structural intent is a fully-bonded, monolithic-acting connection between new and existing concrete — particularly in section enlargement, new-to-old slab interfaces, and as the primer layer in CFRP plate bonding systems. The product's defining advantage is its moisture tolerance: it can be applied to substrates that are saturated surface dry (SSD), which makes it usable on freshly hydro-blasted concrete without an extended drying period. This matters in remediation because the time cost of waiting for substrates to reach 'dry' moisture state can dominate construction programmes on occupied buildings. The most common specification pitfalls TRSC encounters in the field are: (1) misjudging the pot life — Sikadur-32 N has a working time of approximately 40 minutes at 23°C and falls to under 20 minutes at 35°C, which is routinely the case on Queensland summer afternoons; (2) failing to mechanically prepare the substrate adequately — the product needs a sound, laitance-free, exposed-aggregate substrate, not just a clean one; (3) treating the application as a 'slop on with a brush' job — Sikadur-32 N must be worked into the substrate to fully wet the surface before the new concrete is placed, and the new concrete must be placed within the open time. We specify mechanical mixing for kits above 5 litres, hand-tool surface preparation by needle gun or hydro-blast (never wire brush only), and on-site moisture testing using calcium chloride or relative humidity probes where the substrate condition is not visually obvious. Site QA should include batch numbers, ambient temperature, and witness of substrate preparation before each pour.

Frequently Asked Questions

Specification questions about Sika Sikadur-32 N

What is Sikadur-32 N used for?
Sikadur-32 N is a structural-grade two-component epoxy bonding agent used to bond fresh concrete to hardened concrete, to bond hardened concrete substrates together, and as the primer in CFRP plate bonding systems. TRSC specifies it for section enlargement, starter-bar installation, precast-to-in-situ connections, and as the substrate primer in carbon fibre laminate strengthening.
Can Sikadur-32 N be applied to wet concrete?
It can be applied to substrates that are saturated surface dry (SSD) — the substrate may be visibly damp but should not have free-standing surface water. This moisture tolerance is one of the principal reasons TRSC specifies Sikadur-32 N over alternative epoxy bonding agents, because it removes the programme delay of waiting for hydro-blasted substrates to dry.
What is the pot life of Sikadur-32 N?
Approximately 40 minutes at 23°C, dropping to under 20 minutes at 35°C. On Queensland summer afternoons, this means crews must mix in smaller batches and place rapidly. TRSC specifications include site temperature recording at the start of each pour and require the contractor to demonstrate placement within pot-life limits.
What standards govern Sikadur-32 N specification?
In Australia, Sikadur-32 N is specified under AS 3600-2018 (Concrete Structures) for the structural design context and EN 1504 (the European concrete protection and repair standard suite, parts 3, 4 and 6 in particular) for product performance characterisation. The Sika datasheet references both, and TRSC remediation specifications reference both standards in the materials clause.
Sources & Further Reading