Sika · frp strengthening

Sika SikaWrap-300 C

Sika SikaWrap-300 C is a unidirectional carbon fibre fabric for the wet lay-up application of externally-bonded carbon fibre reinforced polymer (CFRP) strengthening to concrete substrates. The fabric is supplied as a roll in widths of 300 mm or 600 mm, with an areal weight of approximately 304 g/m² and a fibre architecture of unidirectional carbon tow with a light glass weft for handling stability. SikaWrap-300 C is installed by impregnating the dry fabric with a structural epoxy resin (Sikadur-330 LP) at site, applying the wet impregnated fabric to a primed substrate (Sikadur-330 LP also serves as the primer), and consolidating with a rubber roller to remove voids. The cured laminate develops a characteristic tensile strength of approximately 3,500 MPa per fibre direction, characteristic tensile modulus of approximately 230 GPa, and characteristic strain at failure of approximately 1.5%, with the laminate cross-sectional properties calculated on the dry-fibre area for design purposes. TRSC specifies SikaWrap-300 C for shear strengthening of beams (as U-wraps or full wraps), for confinement of compression members (columns), for wrap-around strengthening of irregular substrate geometry, and as transverse end-anchorage U-wraps to CarboDur S flexural strengthening installations.

TRSC Specifier Commentary

Sika SikaWrap-300 C is TRSC's default CFRP wrap fabric where externally-bonded wrap reinforcement is the appropriate engineering intervention. The product is selected for three job profiles: (1) shear strengthening of beams where full or U-wrap CFRP is required to increase shear capacity beyond the existing stirrup contribution; (2) column confinement where the CFRP wrap acts as a passive lateral reinforcement, increasing column compressive strength and ductility under axial load; (3) end-anchorage U-wraps to CarboDur S flexural plate installations, where the U-wrap prevents premature debonding at the plate ends. The product earns its specification slot over alternative CFRP fabrics on three grounds: it is part of the Sika CarboDur system (compatible with CarboDur S plate, Sikadur-30 LP plate adhesive and Sikadur-330 LP fabric resin), which simplifies system specification on hybrid plate-and-wrap strengthening designs; it carries documented characteristic properties for ULS design under FIB Bulletin 14; and the wet lay-up installation method is the long-established Australian standard for CFRP wrap, with Sika installer training widely available. The most common specification pitfalls TRSC encounters in the field are: (1) substrate corner preparation — CFRP fabric is brittle in transverse tension and cannot be bent around a sharp corner without splitting; the substrate corners must be ground to a minimum 25 mm radius before fabric application; field installations that omit this step produce a wrap that splits at the corners on first loading; (2) impregnation control — the dry fabric must be fully impregnated with Sikadur-330 LP resin to develop the design fibre tension; under-impregnated fabric leaves dry fibres that contribute no strength at strain; over-impregnated fabric increases laminate thickness without strength gain and complicates surface coating; field crews require training and consistent supervision to deliver consistent impregnation; (3) overlap detailing — CFRP fabric joints require a minimum 100-150 mm overlap in the fibre direction, with the overlap fully impregnated and consolidated; field installations frequently under-detail joints and the consequence is failure at the joint before design strain is reached. TRSC strengthening designs include the substrate corner preparation specification, the impregnation acceptance criterion (visual transparency of the wet fabric), the joint overlap detail, and a witness hold point for the first wrap installation.

Frequently Asked Questions

Specification questions about Sika SikaWrap-300 C

What is the difference between CFRP plate and CFRP wrap?
CFRP plate (such as Sika CarboDur S) is a pre-cured pultruded laminate that is bonded to a primed substrate by epoxy adhesive; the plate is the engineering choice for flexural strengthening of beams and slabs. CFRP wrap (such as SikaWrap-300 C) is a dry fabric that is impregnated with epoxy resin at site and applied to a primed substrate by wet lay-up; the wrap is the engineering choice for shear strengthening, column confinement, and wrap-around applications where the laminate must conform to substrate geometry.
Why is the substrate corner radius critical?
CFRP fabric is brittle in transverse tension and cannot be bent around a sharp corner without splitting. The substrate corners must be ground to a minimum 25 mm radius before fabric application; field installations that omit this step produce a wrap that splits at the corners on first loading and provides no design contribution. TRSC strengthening designs explicitly include the corner preparation specification.
How is impregnation completeness verified?
Impregnation completeness is verified visually — the wet impregnated fabric should be uniformly transparent, indicating that the resin has fully wetted the fibres. White or grey patches indicate dry fibres that contribute no strength at strain. The contractor should be trained on impregnation and supervised on the first wrap installation as a witness hold point.
What is the minimum joint overlap?
CFRP fabric joints require a minimum 100-150 mm overlap in the fibre direction, with the overlap fully impregnated and consolidated. The transverse direction (across fibres) requires no overlap. Field installations that under-detail joints fail at the joint before design strain is reached, and TRSC strengthening designs explicitly cite the overlap requirement and the inspection method.
Sources & Further Reading